Applications

Where DustCone hoppers work

Free-flowing granular materials, loaded from a chute with a free drop.

By loading point

A blue DustCone hopper over a truck at a silo, with grain falling in a single column into the tray

Truck loading

Clean air in the bay, dust in the load, less spillage.

Dust control for truck loading
A mobile grain loader filling grain wagons beside a silo at Lock, South Australia
Photo: Peter J. Knife, CC BY 4.0

Train loading

Dust kept in the wagon, not drifting across the rail siding.

Dust control for train loading
A bulk carrier berthed under the loading galleries of a grain elevator, seen from above
Photo: Quintin Soloviev, CC BY 4.0

Ship loading

Keeps the plume down over the open hold.

Dust control for ship loading
The inside of a grain silo during filling, with material falling from the roof inlet

Silos and storage bays

Calmer filling, less dust in the shed, a more even pile.

Dust control for silos and storage bays

By industry

Maize grain held in cupped hands

Grain and animal feed

Intakes and loading points for grain, oilseeds and feed.

Dust control for grain and animal feed
Granular fertiliser held in a hand

Fertiliser

Free-flowing granular fertiliser, including corrosive products.

Dust control for fertiliser handling
Piles of silica sand and mineral aggregate

Minerals and abrasive duty

Hardox wear plate through the flow path.

Dust control for minerals and abrasive materials

Photos and illustrations: DustCone Hopper Systems, unless credited.

Materials

Six material families. The same physics.

Cone angle, wall material and discharge geometry change with the product. The working principle does not.

Maize grain held in cupped hands over a jute sack

Grain

Wheat, maize, barley, paddy, soybeans and meals

Every free-fall drop sheds fines and broken grains as airborne dust: lost product, respiratory exposure, and an explosion hazard in enclosed storage.

  • Recovers fines back into the cargo instead of the air
  • Reduces combustible dust concentration in sheds and silos
  • Food-grade SS304 / SS316L builds available
Granular fertiliser held in a hand beside a seedling

Fertiliser

Urea, DAP, potash and granular blends

Fertiliser dust is product loss you can price per tonne, and a corrosive housekeeping burden across every surface it settles on.

  • Keeps high-value granules in the load
  • Cuts washdown cycles and corrosion on steelwork
  • Corrosion-resistant SS304 / SS316L construction
Fine white soda ash powder

Soda ash

Dense and light sodium carbonate

A fine, alkaline powder that becomes airborne at the slightest disturbance: irritating to airways and eyes, and quick to migrate across a terminal.

  • Contains ultra-fine powder within the falling stream
  • No air movement introduced at the transfer point
  • Steeper cone variants for cohesive flow
Yellow granular sulfur

Sulfur

Granular and formed sulfur

Generates combustible dust with a notoriously low ignition energy. Every uncontrolled drop raises the airborne concentration you are trying to keep down.

  • Purely mechanical, with no electrics in the hazardous zone
  • Lowers suspended dust concentration at the source
  • Spark-conscious material selection on request
Piles of silica sand and mineral aggregate

Mining and minerals

Silica sand, limestone, ores and concentrates

Abrasive materials at high tonnages, where visible dust means product loss, silica exposure and community complaints.

  • Hardox and polyurea-lined builds for abrasion
  • Cuts respirable silica at the loading point
  • Sized for terminal-scale throughput
Wood pellets held in cupped hands

Wood pellets

Densified biomass pellets

Pellets abrade against every surface they touch, and each drop turns a fraction of the cargo into fines: combustible dust in an enclosed store, and tonnage that never reaches the boiler.

  • Gentler, decelerated flow creates fewer fines
  • Lowers combustible dust load in sheds and silos
  • Keeps pellet durability within spec on transfer

Material photos: DustCone Hopper Systems.

Handling something not listed?

Cohesive, damp, high-friction or unusually abrasive? Send us the material and flow rate and we will tell you what it needs.

Not sure it suits your site?

Describe the material and the loading point. We will give you a straight answer.

Free site visits anywhere in Australia.Call (03) 7019 4163 or emailenquiries@dustwell.com.au.

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