Photos and illustrations: DustCone Hopper Systems, unless credited.
Materials
Six material families. The same physics.
Cone angle, wall material and discharge geometry change with the product. The working principle does not.
Grain
Wheat, maize, barley, paddy, soybeans and meals
Every free-fall drop sheds fines and broken grains as airborne dust: lost product, respiratory exposure, and an explosion hazard in enclosed storage.
Recovers fines back into the cargo instead of the air
Reduces combustible dust concentration in sheds and silos
Food-grade SS304 / SS316L builds available
Fertiliser
Urea, DAP, potash and granular blends
Fertiliser dust is product loss you can price per tonne, and a corrosive housekeeping burden across every surface it settles on.
Keeps high-value granules in the load
Cuts washdown cycles and corrosion on steelwork
Corrosion-resistant SS304 / SS316L construction
Soda ash
Dense and light sodium carbonate
A fine, alkaline powder that becomes airborne at the slightest disturbance: irritating to airways and eyes, and quick to migrate across a terminal.
Contains ultra-fine powder within the falling stream
No air movement introduced at the transfer point
Steeper cone variants for cohesive flow
Sulfur
Granular and formed sulfur
Generates combustible dust with a notoriously low ignition energy. Every uncontrolled drop raises the airborne concentration you are trying to keep down.
Purely mechanical, with no electrics in the hazardous zone
Lowers suspended dust concentration at the source
Spark-conscious material selection on request
Mining and minerals
Silica sand, limestone, ores and concentrates
Abrasive materials at high tonnages, where visible dust means product loss, silica exposure and community complaints.
Hardox and polyurea-lined builds for abrasion
Cuts respirable silica at the loading point
Sized for terminal-scale throughput
Wood pellets
Densified biomass pellets
Pellets abrade against every surface they touch, and each drop turns a fraction of the cargo into fines: combustible dust in an enclosed store, and tonnage that never reaches the boiler.
Gentler, decelerated flow creates fewer fines
Lowers combustible dust load in sheds and silos
Keeps pellet durability within spec on transfer
Material photos: DustCone Hopper Systems.
Handling something not listed?
Cohesive, damp, high-friction or unusually abrasive? Send us the material and flow rate and we will tell you what it needs.